medical injection molding

Supports small batch production, with no minimum order quantity

ISO 13485

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We specialize in parts manufacturing for medical industry customers!
Our medical injection molding parts and molds follow strict medical manufacturing standards, in terms of tolerances, workmanship and quality.


Strictly implement the ISO13485 medical device quality management system to ensure the safety, reliability and precision of parts.

Specializing in injection molded parts for advanced medical equipment, the mold processing accuracy can achieve industry leading tolerances of ±0.001mm.

There are more than 100 standard molds available, fast delivery, and non-standard customization is supported.


We are a professional that specializes in supplying important injection molds and plastic parts for the medical industry customers. We can provide two-color injection molding, insert injection molding, extrusion molding, injection molding, micro-foam injection molding, nano-injection molding, blow molding and other processes. 

We have rich experience in processing medical injection molding parts. The quality inspection department is equipped with high-precision inspection instruments such as three-dimensional and two-dimensional projectors. Whether it is accuracy, quality or craftsmanship, we can meet customer satisfaction with both quality and delivery!


  Medical Injection Molding

Traceable Materials.
Plastic injection molding medical parts support repeated disinfection and sterilization, biocompatibility, high-precision, acid, and alkali corrosion resistance.

The main materials we process for medical injection molding include:

Engineering plastics ABS, nylon PA-6, PA-12, PA-66, polycarbonate PC, Saigang POM,Polyester ether ketone PEEK, polyethylene PE, polypropylene PP, polystyrene PS, polyetherimide PEI,Injection molding of polyfluoroethylene ETFE, thermoplastic PPSU and various rubbers, polymers and other materials.


517


PEEK PARTS

82


ETFE PARTS

64


POM PARTS

112


PE PARTS



Our medical injection molding parts are mainly used for:



medical injection molding parts of treatment equipment:

gastric lavage machines, surgical equipment, dialysis equipment, blood pumps, anesthesia instruments, gas-liquid equipment, etc. 

medical injection molding parts for diagnostic equipment:

X-ray machines, CT, MRI, ultrasonic diagnostic machines, imaging equipment, etc.

medical injection molding parts of monitoring equipment:

electrocardiograph, sphygmomanometer, ventilator, medical laboratory equipment, etc.


It can provide injection molding processing of various parts for medical equipment, standard plastic joints and various non-standard customized parts, such as: structural parts, appearance parts, connectors, and fasteners.


AED外壳


AED shell

留置针


Catheter

药物实验搅拌器


Medication Mixer

医疗设备喷嘴


Medical Experimental Device

201


Structural Parts

11


Fastening Parts

71


Standard Connector

可能医疗塑料零件非标定制


Customized Parts


Experienced Medical Parts Manufacturing Benefits You:


1. Processing technology of medical injection molding parts


Injection molding, insert injection molding, two-color injection molding, micro-foam injection molding, nano injection molding (NMT), blow molding (film blow molding, hollow blow molding), extrusion molding (profiles), etc.


       
   

2. Surface treatment of medical injection molding parts



In-mold decoration (IMD), electroplating, laser engraving, out-of-mold decoration (OMD), spraying, NCVM non-conductive vacuum plating, silk screen, laser engraving, engraving, etc.



3. Materials that comply with Rohs, Reach, and 10993 biocompatibility


Purchase materials through formal channels and conduct 100% incoming material inspection. Provide third-party MSDS reports, Rohs, Reach and 10993 biocompatibility reports. Ensure that parts are of reliable quality, safe and stable, and materials are traceable to protect medical safety and customer rights.


4. Committed to providing 100% qualified parts


With the help of the ISO13485 medical device quality management system, each link has strict standards, and the quality testing of precision instruments such as three-dimensional, two-dimensional, altimeters, micrometers, and imagers ensures that every link from manufacturing to quality inspection to shipment is The yield rate can be guaranteed in a timely manner, and the dimensions can meet the customer's drawing requirements.



5. Support multi-variety, small-batch custom orders


The order characteristics of medical customers are small orders of multiple varieties. Without rich experience in processing injection molded parts in the medical industry and general manufacturers that have not formed such a production system, it will be difficult to provide cost-effective injection molding in terms of cost and time. Processing plan.



6. Short delivery time


There are currently 100+ standard molds in stock, which can achieve quick delivery in a short time and save mold opening costs at the same time.




注塑成型

Medical Injection Molds

表面处理恢复的

Surface Treatment of Medical Plastic Parts

注塑厂

Strict Adherence to ISO 13485

检测设备

Quality Inspection

模具制造流程8

Quick Delivery

Let AbleMed supply you with medical injection molding parts from now on!


模具应用场景3


What is injection molding?


Injection molding is a process for manufacturing plastic products, also known as plastic injection molding. It is to inject molten plastic into a mold and form a product of the desired shape and size after cooling and solidification.


Mainly, granular or powdery raw materials are added to the silo of the injection molding machine. After being heated and melted, they become fluid. When the screw or piston rod of the injection molding machine moves, they enter the mold through the nozzle and the pouring system of the die-casting mold. The concave mold is shaped in the concave mold of the mold. After the product is completely solidified, the mold is opened and the finished product is taken out.



模具应用场景1


What are the benefits of injection molding?


High cost performance: Injection molding adopts mass production, the cost of each product is low, suitable for large-volume customers, and can create more product profits for medical customers.


Fast and consistent: Injection molds are continuously produced using the same set of molds. The product quality is highly consistent, with basically the same appearance and performance. Fully automated production can be achieved, and an astonishing number of parts can be produced per hour. Speed depends on the complexity and size of the mold, with each cycle taking between 15-120 seconds.


Good appearance: Products molded by injection molds have a smooth appearance, clear outlines, and no knife marks or burrs. The products during processing can easily change color, allowing a large number of details to be printed on the parts, and allowing complex or complex shapes to be manufactured.

kk65503c


What are the commonly used medical injection molding parts materials?


Polyetheretherketone (PEEK): An engineering plastic commonly used in medical applications because it resists gamma radiation and autoclaving, both of which are used for sterilization. PEEK has excellent mechanical properties, resists chemical and thermal degradation, and can withstand long-term liquid immersion.


Polyetherimide (PEI): A heat-resistant thermoplastic that combines stiffness and stability with low flammability and smoke production. PEI's environmental resistance and high impact strength make it ideal for applications such as medical parts and components.

 

Thermoplastic Elastomer (TPE): Thermoplastic elastomer (TPE) or thermoplastic rubber (TPR) is a mixture of rubber and plastic materials. Injection-molded TPE is commonly used in medical devices including breathing tubes, valves, catheters and ventilation masks.


模具应用场景


How to choose an medical injection molding parts manufacturer?


The processing of injection molded parts requires a high degree of technology and experience. Only manufacturers with relevant professional knowledge and rich experience can provide high-quality products. Look for manufacturers with state-of-the-art machinery, various molding processes and material handling capabilities.

 

In addition, manufacturers with quality management systems and quality standards must be selected to ensure that products meet customer requirements and standards. Corresponding system standards can reduce the probability of trial and error of defective products.

 

The medical industry should try its best to choose manufacturers with ISO13485 certification. Such manufacturers have reliable supply chains and efficient production processes, and their quality can be guaranteed. They can virtually save more time and costs and ensure on-time delivery and smooth production.



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