medical device prototyping
We specialize in parts manufacturing for medical industry customers!
We offer various machining solutions to meet cost-effective and short lead time for prototype parts. The different solutions will help customers validate product designs quickly and shorten project development cycles.


Strictly implement the ISO13485 medical device quality management system to ensure the safety, reliability and precision of parts.
The machining accuracy can reach the industry-leading tolerance of ±0.005mm, which is highly consistent with the design drawings.
It has both CNC rapid prototyping and 3D printing processing methods to help you quickly verify the rationality of the product.


We have multiple imported 5-axis, 4-axis and 3-axis CNC machining centers, Okuma 5-axis turning and milling complex, engraving machines and industrial 3D printers, etc., and are equipped with three-dimensional, 2.5-dimensional projectors, image measuring instruments and other high-precision Inspection instruments, we are deeply involved in equipment parts in the medical industry. 

Whether it is precision, quality or workmanship, we have rich experience in prototype processing. During the product development stage, we have helped many cooperative customers improve their parts design, whether it is In terms of process, cost and structural rationality, it provides customers with more cost-effective solutions.


  Medical Simulator Manufacturing

Traceable Materials.
Medical device prototyping support repeated disinfection and sterilization, biocompatibility, high-precision, acid, and alkali corrosion resistance.

Our prototype processing materials mainly include: 

stainless steel SUS304, 304L, 316, 316L, 416, 430, 430F, aluminum 5052, aluminum 6061, aluminum 6063, plastic ABS, PC, PA, POM, PP, PEEK, PEI, PPSU, etc. Polymer Materials. In addition, there are titanium alloys, copper, cobalt, alloy steel, magnesium, nickel, cemented carbide and ceramics.


可能医疗塑料零件非标定制


PEEK PARTS

202


ABS PARTS

62


POM PARTS

IMG_2972


Metal class PARTS



The medical device prototyping we process are mainly used for:



Prototype parts of treatment equipment:

hospital beds, gastric lavage machines, microsurgery equipment, surgical equipment, electrotherapy equipment, dialysis equipment, etc.

Prototype parts for diagnostic equipment: 

endoscopes, X-ray machines, CT, MRI, ultrasonic diagnostic machines, etc.

Prototype parts of monitoring equipment: 

electrocardiograph, sphygmomanometer, ventilator, etc.


It can provide rapid prototyping of various prototype parts for medical equipment, including prototype processing of structural parts, appearance parts, connectors, fasteners and various non-standard custom parts.


可能医疗手板结构件


Structural Parts

9518


Appearance Parts

71


Connecting Parts

645f291d7f26b


Customized Parts  


Experienced Medical Device Prototyping Manufacture Benefits You:


1. Processing technology of medical prototype parts


CNC rapid prototyping, 3D printing, sheet metal processing, five-axis processing, and lathe processing.



2. Surface treatment of medical prototype parts


Brushing, polishing, anodizing, sandblasting, laser engraving, electroplating, electrophoresis, chromating, powder coating and painting.



3. Quick prototyping and reasonable suggestions for improvement


We have extensive experience in prototyping parts processing in the medical industry, which allows customers to quickly verify the rationality of the product structure. Based on the use environment and functional requirements of different medical equipment, our engineers can help you propose changes in part technology, structure, materials, etc. (On the basis of not affecting the design) A solution that is more suitable for customers.


4. Materials that comply with Rohs, Reach, and 10993 biocompatibility


Purchase materials through formal channels and conduct 100% incoming material inspection. Provide third-party MSDS reports, Rohs, Reach and 10993 biocompatibility reports. Ensure that parts are of reliable quality, safe and stable, and materials are traceable to protect medical safety and customer rights.



5. Committed to providing 100% qualified prototype parts


With the help of the ISO13485 medical device quality management system, each link is strictly verified, and the quality testing of three-dimensional, 2.5-dimensional, altimeter, micrometer, imager and other precision instruments is guaranteed to be timely in every link from manufacturing to quality inspection to shipment. The yield rate and size meet the customer's drawing requirements.



6. Support multi-variety, small-batch custom orders


The order characteristics of medical customers are small orders of multiple varieties. Without rich experience in processing prototype parts in the medical industry, and without a general manufacturer that has formed such a production system, it will be difficult to provide cost-effective prototypes in terms of cost and time. Processing plan.



3d打印

3D printing

表面处理恢复的

laser engraving

13485

Strictly implement ISO13485

检测设备

Quality inspection

模具

mass production

From now on, let AbleMed process medical device prototyping for you!


4


What are prototype parts?



A prototype is one or several functional prototypes that are made based on product appearance drawings or structural drawings without opening a mold, and are used to check the rationality of appearance or structure. Prototypes are currently also known as first prototypes in different places, samples, verification parts, models, scale models, etc.

 

To put it simply, prototypes are samples of products. They are generally needed when developing new products, mainly to verify whether the product design is feasible. In the product design process, after completing the design drawings, one of the most important things you want to do is to know how the thing you designed will look like in real form, whether the appearance matches your design ideas, whether the structural design is reasonable, etc. Prototype manufacturing was born in response to this demand.



3


Which processing method is suitable for prototype parts?


CNC machining: CNC is the most accurate among the prototype processing methods. The characteristics of CNC processing prototype model are fast processing speed, low cost, high processing accuracy, and strong sense of reality of the prototype, which can achieve a very high level of surface quality. Material selection It has a wide range and ensures the consistency of materials for prototype models and mass-produced parts. After subsequent processing such as grinding, polishing, sandblasting, painting, silk screen printing, UV, electroplating, etc., the production effect is completely comparable to the products produced by molds.


3D printing molding: The commonly used process for 3D printing is SLA photosensitive resin laser molding. 3D printing has the advantages of fast manufacturing speed, low manufacturing cost, high production efficiency, and can achieve seamless connections. Its processing accuracy is lower than CNC processing, and the material is brittle, but it can complete positions that CNC processing cannot. Therefore, this processing method is often used for prototypes with complex structures and low strength requirements.

18


What are the common materials for making prototype parts?


The general materials for making prototypes include: ABS, PMMA, PA, PP, PC, POM, PEEK, POM, PEI, aluminum alloy, stainless steel, brass, etc. ABS prototype models are generally widely used in medical device casings with relatively strong connectivity. They are mostly used in metal plating products, such as water plating and vacuum evaporation plating. The material types include round rods, plates, etc. Aluminum alloy is a commonly used metal material. Its strength and hardness are very good. Aluminum alloys in the 6063, 6061, and 7075 series are commonly used, and are generally subjected to sandblasting and oxidation surface treatment.

 

Commonly used plastic materials for Tuowei models include: ABS, acrylic (PMMA), PC, PBT, POM, PAPA6 bakelite, etc.; metal materials include: aluminum alloy, iron, stainless steel, titanium alloy, magnesium alloy, etc.; commonly used materials for 3D printing There are: ABS, nylon, photosensitive resin.


19


How to choose a medical prototype processing manufacturer?


Prototype processing of precision parts requires a high degree of technology and experience. Only manufacturers with relevant professional knowledge and rich experience can provide high-quality products and improved solutions.


Check the qualifications and certification of the processing plant, and choose a manufacturer with a quality management system and quality standards to ensure that the products meet customer requirements and standards. The corresponding system standards can reduce the probability of trial and error of defective products.

 

The medical industry must choose manufacturers with ISO13485 certification. These certifications are an important factor in measuring the professionalism of processing manufacturers in the medical field. They ensure the quality of equipment and can virtually save more time and costs.

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