medical injection molding

Medical Injection Molding Service

Supports small batch production, with no minimum order quantity

Request a Quote

We specialize in injection molding for the medical device industry!


Medical standards

Our medical injection molding parts and molds follow strict medical manufacturing standards, in terms of tolerances, workmanship and quality.

01

ISO 13485 system

Strictly implement the ISO13485 medical device quality management system to ensure the safety, reliability and precision of parts.

02

Complex geometry

Specializing in injection molded parts for advanced medical equipment, the mold processing accuracy can achieve industry leading tolerances of ±0.001mm.

03

Rapid turnaround

There are more than 100 standard molds available, fast delivery, and non-standard customization is supported.

04



Our medical injection molding parts are mainly used for


medicalrobotparts

Medical Robots and Endoscopes

Orthopedic Surgical Robot, Endoscopic Surgical Robot, General Surgical Robot, Laparoscope, Thoracoscope, etc.

超声波多普勒

Clinical Laboratory Analyzers

Hematology Analyzer, Fluorescence Analyzer, Flow Cytometer, Enzyme-linked Immunosorbent Assay (ELISA) Analyzer, etc.

医学实验室

Medical Laboratory Equipment

Centrifuge, Spectrophotometer, PCR Machine, Chromatograph, and Gel Electrophoresis Equipment, etc.


It can provide injection molding processing of various parts for medical equipment, standard plastic joints and various non-standard customized parts, such as: structural parts, appearance parts, connectors, and fasteners.


AED外壳


AED shell

留置针


Catheter

药物实验搅拌器


Medication Mixer

医疗设备喷嘴


Medical Experimental Device

201


Structural Parts

11


Fastening Parts

71


Standard Connector

可能医疗塑料零件非标定制


Customized Parts




Why choose AbleMed's injection molding services?



注塑机

Injection molding process

Plastic injection moulding、Overmoulding and 2K moulding、Insert moulding、Compression moulding、Liquid silicone rubber moulding

注塑表面处理

Surface treatment

VDI finishes、Threaded inserts、Pad printing、Laser engraving、Silk screen printing、Spray painting、Laser etching、Protective Coatings、Electroplating

注塑来料检测

100% raw material inspection

Materials that comply with Rohs, Reach, and 10993 biocompatibility

13485

ISO 13485 management system

From manufacturing and quality inspection to shipment, every step adheres strictly to ISO 13485.

注塑接头

No minimum order quantity

Supports small batch customization of multiple varieties with non-standard specifications.

全球事业部

Short delivery time

We have offices in multiple locations worldwide and own over 100 standard molds, allowing us to achieve cost savings while ensuring rapid response and delivery.






Traceable Materials.


Our injection molded medical parts support repeated disinfection and sterilization, biocompatibility, high precision, and resistance to acid and alkali corrosion.



Engineering plastics ABS, nylon PA-6, PA-12, PA-66, polycarbonate PC, Saigang POM,Polyester ether ketone PEEK, polyethylene PE, polypropylene PP, polystyrene PS, polyetherimide PEI,Injection molding of polyfluoroethylene ETFE, thermoplastic PPSU and various rubbers, polymers and other materials.







Polyether Ether Ketone


Medical-grade plastic, biocompatible, X-ray visible, resistant to steam sterilization, chemical resistant, corrosion resistant, and radiation resistant.


PEEK

Polyetherimide


Medical grade, biocompatible, colored, excellent rigidity, electrical insulation properties, hydrolysis resistance, high long-term use temperature (170°C), good chemical resistance to chlorine and alkaline/acidic environments.

PEI

Polyoxymethylene


High strength, rigidity, and toughness, excellent wear resistance and sliding properties, superior machinability, good hydrolysis resistance, and outstanding resilience/deformation recovery capabilities.

POM

Polycyclohexylened-
imethylene Terephthalate Glycol


Excellent impact resistance, chemical resistance, high gamma radiation stability, high transparency, commonly used in biopharmaceuticals, clinical devices, etc.

PCT-G






Our range of material products includes:




517


PEEK PARTS

82


ETFE PARTS

64


POM PARTS

112


PE PARTS



模具应用场景3


What is injection molding?


Injection molding is a process for manufacturing plastic products, also known as plastic injection molding. It is to inject molten plastic into a mold and form a product of the desired shape and size after cooling and solidification.


Mainly, granular or powdery raw materials are added to the silo of the injection molding machine. After being heated and melted, they become fluid. When the screw or piston rod of the injection molding machine moves, they enter the mold through the nozzle and the pouring system of the die-casting mold. The concave mold is shaped in the concave mold of the mold. After the product is completely solidified, the mold is opened and the finished product is taken out.


Injection molding technology can manufacture various medical instruments and devices. It enables the production of parts with complex structures, excellent sealing, corrosion resistance, and good biocompatibility, meeting stringent requirements for medical equipment.

模具应用场景1


What are the benefits of injection molding?


High cost performance: Injection molding adopts mass production, the cost of each product is low, suitable for large-volume customers, and can create more product profits for medical customers.


Fast and consistent: Injection molds are continuously produced using the same set of molds. The product quality is highly consistent, with basically the same appearance and performance. Fully automated production can be achieved, and an astonishing number of parts can be produced per hour. Speed depends on the complexity and size of the mold, with each cycle taking between 15-120 seconds.


Good appearance: Products molded by injection molds have a smooth appearance, clear outlines, and no knife marks or burrs. The products during processing can easily change color, allowing a large number of details to be printed on the parts, and allowing complex or complex shapes to be manufactured.

kk65503c


What are the commonly used medical injection molding parts materials?


Polyetheretherketone (PEEK): An engineering plastic commonly used in medical applications because it resists gamma radiation and autoclaving, both of which are used for sterilization. PEEK has excellent mechanical properties, resists chemical and thermal degradation, and can withstand long-term liquid immersion.


Polyetherimide (PEI): A heat-resistant thermoplastic that combines stiffness and stability with low flammability and smoke production. PEI's environmental resistance and high impact strength make it ideal for applications such as medical parts and components.


Thermoplastic Elastomer (TPE): Thermoplastic elastomer (TPE) or thermoplastic rubber (TPR) is a mixture of rubber and plastic materials. Injection-molded TPE is commonly used in medical devices including breathing tubes, valves, catheters and ventilation masks.

模具应用场景


How to choose an medical injection molding parts manufacturer?


The processing of injection molded parts requires a high degree of technology and experience. Only manufacturers with relevant professional knowledge and rich experience can provide high-quality products. Look for manufacturers with state-of-the-art machinery, various molding processes and material handling capabilities.


In addition, manufacturers with quality management systems and quality standards must be selected to ensure that products meet customer requirements and standards. Corresponding system standards can reduce the probability of trial and error of defective products.


The medical industry should try its best to choose manufacturers with ISO13485 certification. Such manufacturers have reliable supply chains and efficient production processes, and their quality can be guaranteed. They can virtually save more time and costs and ensure on-time delivery and smooth production.





You may want to learn more about  AbleMed


MEDICAL DEVICE PARTS    CASE    BLOG    ABOUT US    CONTACT       


Get A Quote

  • vercode

Message

Close