medical device prototyping

Rapid Prototyping

Rapid Prototyping Services from 1 to over 500 parts

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Help customers quickly validate product designs and shorten project development cycles.


Adhering to strict medical manufacturing standards and the ISO 13485 system, 

leveraging extensive experience in medical prototyping to drive client project development forward.



3D Printing


Metal 3D Printing (DMLS and SLM),Selective Laser Sintering (SLS),HP Multi Jet Fusion (MJF),Fused Deposition Modeling (FDM),Stereolithography (SLA).

01

Vacuum Casting


Using inexpensive silicone molds and resin to create master mold replicas, achieving the same quality as injection-molded parts, but at a fraction of the production time and cost.

02

CNC Machining


CNC turning services, CNC milling services, EDM services, surface grinding, and post-processing,Accuracy up to ±0.005 mm.


03

Rapid Prototyping


After the design approval, rapid molds are produced within ten days, using standard plastic resins and fillers to manufacture fully functional finished parts in relatively limited quantities.

04



The medical prototypes we manufacture are primarily used for:


medicalrobotparts

Medical Robots and Endoscopes

Orthopedic Surgical Robot, Endoscopic Surgical Robot, General Surgical Robot, Laparoscope, Thoracoscope, etc.

超声波多普勒

Clinical Laboratory Analyzers

Hematology Analyzer, Fluorescence Analyzer, Flow Cytometer, Enzyme-linked Immunosorbent Assay (ELISA) Analyzer, etc.

医学实验室

Medical Laboratory Equipment

Centrifuge, Spectrophotometer, PCR Machine, Chromatograph, and Gel Electrophoresis Equipment, etc.




It can provide rapid prototyping of various prototype parts for medical equipment, including prototype processing of structural parts, appearance parts, connectors, fasteners and various non-standard custom parts.


可能医疗手板结构件


Structural Parts

9518


Appearance Parts

71


Connecting Parts

645f291d7f26b


Customized Parts  





Why choose AbleMed's medical device prototype manufacturing services?



3d打印

Machining Methods

CNC machining, 3D printing, and rapid tooling.

注塑表面处理

Surface treatment

Brushing, polishing, anodizing, sandblasting, laser engraving, electroplating, electrophoresis, chromating, powder coating and painting.

cnc来料检测

100% raw material inspection

Traceable materials,materials that comply with Rohs, Reach, and 10993 biocompatibility.

13485

ISO 13485 management system

Strict implementation of ISO 13485 Medical Device Quality Management System.

cnc无最小起订量

No minimum order quantity

Supports small batch customization of multiple varieties with non-standard specifications.

全球事业部

Short delivery time

We have offices in multiple locations worldwide and extensive experience in medical parts manufacturing, enabling us to achieve cost savings while ensuring quick response and delivery.






Traceable Materials.


Our medical device prototypes and parts support performance testing, including mechanical, chemical resistance, repeated medical sterilization, and disinfection tests.




Stainless steel including SUS304, 304L, 316, 316L, 416, 430, 430F; aluminum including 5052, 6061, 6063; plastics such as ABS, PC, PA, POM, PP, PEEK, PEI, PPSU; as well as titanium alloys, copper, cobalt, cobalt-chromium alloys, titanium-based alloys, nickel-titanium shape memory alloys, alloy steel, magnesium, nickel, cemented carbide, and ceramics.







A7075


Good biocompatibility, lightweight, high mechanical strength, corrosion resistance, excellent thermal conductivity, and capable of various types of surface treatments.


ALUMINUM ALLOY

SUS 316L


Easy to process, high temperature resistant and low magnetic properties, good biocompatibility, suitable for implantation in the human body, excellent performance in humid and corrosive environments.

STAINLESS STEEL

CoCr alloys


Some cobalt-chromium alloys have excellent biocompatibility and can be used in medical instruments and artificial joints, with outstanding corrosion resistance, hardness, and wear resistance.

COBALT-CHROMIUM

PEEK


Medical-grade plastic, biocompatible, X-ray visible, resistant to steam sterilization, chemical resistant, corrosion resistant, and radiation resistant.



SPECIAL PLASTICS






Our range of material products includes:





可能医疗塑料零件非标定制


PEEK PARTS

202


ABS PARTS

62


POM PARTS

IMG_2972


METAL  PARTS






18


What are the common materials for making prototype parts?


The general materials for making prototypes include: ABS, PMMA, PA, PP, PC, POM, PEEK, POM, PEI, aluminum alloy, stainless steel, brass, etc. ABS prototype models are generally widely used in medical device casings with relatively strong connectivity. They are mostly used in metal plating products, such as water plating and vacuum evaporation plating. The material types include round rods, plates, etc. Aluminum alloy is a commonly used metal material. Its strength and hardness are very good. Aluminum alloys in the 6063, 6061, and 7075 series are commonly used, and are generally subjected to sandblasting and oxidation surface treatment.

 

Commonly used plastic materials for Tuowei models include: ABS, acrylic (PMMA), PC, PBT, POM, PAPA6 bakelite, etc.; metal materials include: aluminum alloy, iron, stainless steel, titanium alloy, magnesium alloy, etc.; commonly used materials for 3D printing There are: ABS, nylon, photosensitive resin.


19


How to choose a medical prototype processing manufacturer?


Prototype processing of precision parts requires a high degree of technology and experience. Only manufacturers with relevant professional knowledge and rich experience can provide high-quality products and improved solutions.


Check the qualifications and certification of the processing plant, and choose a manufacturer with a quality management system and quality standards to ensure that the products meet customer requirements and standards. The corresponding system standards can reduce the probability of trial and error of defective products.

 

The medical industry must choose manufacturers with ISO13485 certification. These certifications are an important factor in measuring the professionalism of processing manufacturers in the medical field. They ensure the quality of equipment and can virtually save more time and costs.


4


What are prototype parts?


A prototype is one or several functional prototypes that are made based on product appearance drawings or structural drawings without opening a mold, and are used to check the rationality of appearance or structure. Prototypes are currently also known as first prototypes in different places, samples, verification parts, models, scale models, etc.

 

To put it simply, prototypes are samples of products. They are generally needed when developing new products, mainly to verify whether the product design is feasible. In the product design process, after completing the design drawings, one of the most important things you want to do is to know how the thing you designed will look like in real form, whether the appearance matches your design ideas, whether the structural design is reasonable, etc. Prototype manufacturing was born in response to this demand.


3


Which processing method is suitable for prototype parts?


CNC machining: CNC is the most accurate among the prototype processing methods. The characteristics of CNC processing prototype model are fast processing speed, low cost, high processing accuracy, and strong sense of reality of the prototype, which can achieve a very high level of surface quality. Material selection It has a wide range and ensures the consistency of materials for prototype models and mass-produced parts. After subsequent processing such as grinding, polishing, sandblasting, painting, silk screen printing, UV, electroplating, etc., the production effect is completely comparable to the products produced by molds.


3D printing molding: The commonly used process for 3D printing is SLA photosensitive resin laser molding. 3D printing has the advantages of fast manufacturing speed, low manufacturing cost, high production efficiency, and can achieve seamless connections. Its processing accuracy is lower than CNC processing, and the material is brittle, but it can complete positions that CNC processing cannot. Therefore, this processing method is often used for prototypes with complex structures and low strength requirements.






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