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2024-06-30

Steps and processes for custom processing of medical equipment parts - AbleMed


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For those who have just started working in the development or procurement of medical equipment, they are not clear about the process of customized parts processing. Today (AbleMed) will start from the perspective of a medical parts processing factory and talk about the custom processing of medical equipment parts. Detailed steps and processes. The entire process will involve design, quotation, materials, processing, quality inspection, assembly (if necessary), post-processing, cleaning and packaging and transportation.


Customized processing process of medical equipment parts:


Confirmation of customer needs

Communication and demand analysis: Conduct preliminary communication with customers to understand their specific needs, including the functions, application scenarios, material selection, etc. of the parts.

Obtaining design drawings: Customers provide detailed design drawings and technical requirements, including dimensions, tolerances, materials and special process requirements.


Quotation and contract

Cost estimation: According to the design drawings and technical requirements, make cost estimates, including material costs, processing costs, quality inspection costs and transportation costs.

Quotation: Provide customers with detailed quotations to clarify various costs and delivery time.

Contract signing: After the customer confirms the quotation, sign the contract to determine the specific details and time nodes of the project.


Design confirmation and material preparation

Design confirmation: Make final confirmation of the design with the customer to ensure that all details are approved.

Material preparation: Prepare materials according to design requirements to ensure that the materials meet the standards of the medical industry, such as ISO 13485 or FDA standards.


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Processing preparation

Process planning: Develop a detailed processing process flow to determine the specific operation methods and equipment requirements for each step.

Equipment preparation: Check and debug the required processing equipment to ensure that it is in the best condition.


Parts processing

Rough processing: Perform preliminary cutting, milling, drilling and other processes to remove excess materials.

Finishing: Improve the dimensional accuracy and surface quality of parts through fine machining.


Quality control and testing

Online testing: Perform real-time testing during the processing to ensure the quality of each process.

Final testing: After processing, the parts are fully tested for size, shape, surface quality, etc., using high-precision testing equipment such as three-coordinate measuring machines.

Documentation: Record all test data and quality inspection reports to ensure traceability.


Post-processing

Surface treatment: Perform surface treatment according to customer requirements, such as sandblasting, oxidation, electroplating, etc., to improve the corrosion resistance and aesthetics of parts.

Cleaning: Thoroughly clean the parts to remove processing residues and ensure that the parts are sterile and clean.


How to choose a factory for medical equipment parts processing? When choosing a parts processing factory, the medical industry should try to choose a factory whose business is mainly medical. These factories have accumulated a lot of experience in medical parts and can provide you with some help in the early stage of the plan, such as optimizing structure, material suggestions, processing plans, cost reduction, etc. Moreover, these factories are familiar with some characteristics and quality management of medical treatment, and can also respond quickly to various test reports.  However, in the specific selection, it is necessary to ensure the factory's quality management system, such as the "ISO13485 Medical Device Quality Management System", and to have a comprehensive consideration of the implementation of the system, the quality control of parts, the processing equipment and services, and the delivery.  If you are looking for a manufacturer of medical equipment parts, please choose AbleMed. We focus on customized processing of parts in the medical industry, mainly processing medical equipment parts, medical robot parts, medical laboratory equipment parts, and parts on clinical testing and analysis instruments. Our email: musk.lyu@kanougroup.com Phone: +86 188 2025 7979.  FAQ: Are the technical requirements for the processing of doctor equipment parts high? Yes, the technical requirements for medical device parts processing are very high, requiring micron-level precision and smooth surface treatment to ensure burr-free and sterile. Materials must be biocompatible, corrosion-resistant, and meet strict industry standards. In addition, strict quality control and testing processes are required to ensure the reliability and safety of each part.  What are the processing methods for medical device parts?  The processing methods of medical device parts include precision machining methods such as CNC milling, turning, grinding, electrical discharge machining, and laser cutting. It also involves additive manufacturing technologies such as injection molding and 3D printing, as well as surface treatments such as electroplating, anodizing, and polishing to ensure high precision, high quality, and biocompatibility of parts.  Recommended articles:


Assembly and debugging (if necessary)

Pre-assembly: Pre-assemble parts as needed to ensure that all parts fit well.

Debugging: Functionally debug the assembled parts to ensure that their performance meets the design requirements.

Packaging and transportation

Packaging: Professionally package the finished products, use shockproof, dustproof and moisture-proof packaging materials to ensure safety during transportation.

Transportation arrangement: Choose the appropriate transportation method to ensure that the finished products are delivered to customers on time and safely.


After-sales service

Technical support: Provide technical support and services to solve problems encountered by customers during use.

Quality feedback: Collect customer feedback and continuously improve product and service quality.


CNC加工


How to choose a factory for medical equipment parts processing?


When choosing a parts processing factory, the medical industry should try to choose a factory whose business is mainly medical. These factories have accumulated a lot of experience in medical parts and can provide you with some help in the early stage of the plan, such as optimizing structure, material suggestions, processing plans, cost reduction, etc. Moreover, these factories are familiar with some characteristics and quality management of medical treatment, and can also respond quickly to various test reports.


However, in the specific selection, it is necessary to ensure the factory's quality management system, such as the "ISO13485 Medical Device Quality Management System", and to have a comprehensive consideration of the implementation of the system, the quality control of parts, the processing equipment and services, and the delivery.


If you are looking for a manufacturer of medical equipment parts, please choose AbleMed. We focus on customized processing of parts in the medical industry, mainly processing medical equipment parts, medical robot parts, medical laboratory equipment parts, and parts on clinical testing and analysis instruments. Our email: linna@ablemedicaldevice.com Phone: +86 173 2215 6162.


FAQ:


Are the technical requirements for the processing of doctor equipment parts high?

Yes, the technical requirements for medical device parts processing are very high, requiring micron-level precision and smooth surface treatment to ensure burr-free and sterile. Materials must be biocompatible, corrosion-resistant, and meet strict industry standards. In addition, strict quality control and testing processes are required to ensure the reliability and safety of each part.


What are the processing methods for medical device parts?

The processing methods of medical device parts include precision machining methods such as CNC milling, turning, grinding, electrical discharge machining, and laser cutting. It also involves additive manufacturing technologies such as injection molding and 3D printing, as well as surface treatments such as electroplating, anodizing, and polishing to ensure high precision, high quality, and biocompatibility of parts.


Recommended articles:

《Surface treatment process of medical equipment parts-AbleMed》

《Is China the Next Medical Giant? - AbleMed》

《Application and Characteristics of Precision Ceramics in the Medical Equipment Industry - AbleMed》


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